SLIP RING BRUSHES

Reliable electrical contact and long-lasting performance.

Slip Ring Brushes

High-Performance Electrical Contacts

Fabricast offers a complete line of silver graphite leaf and plunger brushes. These assemblies can be used to replace worn brushes on Fabricast slip rings or for other applications on which the customer feels they would be applicable. Our engineers will specify the best brush grade for both Fabricast built slip rings and for customer applications.

Swipe table to see all information

Grade NumberCompositionRecommended
Surface Speed
Carrying Capacity
FAG 18080% Silver
20% Graphite
Up to 3500
feet per minute
250 amps per
square inch
FAG 180A80% Silver
20% Graphite
plus MoS2
Up to 3500
feet per minute
250 amps per
square inch
FAG 15050% Silver
50% Graphite
Up to 6000
feet per minute
100 amps per
square inch
FAG 150A50% Silver
50% Graphite
plus MoS2
Up to 6000
feet per minute
100 amps per
square inch

Brush Contact Material

  • Fabricast grade FAG180 is the low noise level grade used for all standard slip rings. In general, a noise level of approximately 1 microvolt for each milliampere of current flow can be accomplished depending on the speed of the unit and quantity of brushes per ring.
  • Fabricast grade FAG150 is the highest surface speed grade: however, noise levels are slightly higher than FAG180. Brush life is approximately twice that of FAG180. It is recommended when brush life is critical and/or surface speed is high. Low noise can be achieved with multiple contacts per ring.
  • Fabricast grades FAG180A and FAG150A contain molybdenum disulfide in addition to silver and graphite. This additive is required for operation in altitude, vacuum, and inert environments. Other characteristics remain the same.

Plunger Type Brushes

Swipe table to see all information

SizeFAG 180FAG 150FAG 180AFAG 150A
3/32" Square1072-11072-51072-111072-10
1/8" Square1072-21072-61072-131072-12
3/16" x 1/4"1913-11913-21913-31913-4
*1/4" x 1/2"10920031092003-311092003-291092003-27
**1/4" x 1/2"1991-11991-21991-31991-4

* For use with brush holder P/N 1092006
** For use with brush holder P/N 1092012

Plunger type brushes consist of a brass holder with cap, a copper or BeCu buss assembly, and a spring loaded silver graphite plunger brush. Both holder and buss are tin plated. Brush holders are most commonly press fit into a dielectric brush block or soldered/brazed to a buss which is then bolted to the brush block.

2.5 AMP CAPACITY • 3/32” SQUARE

Slip Ring brushes for 2.5 amp
Brush Assembly for 2.5 amp

4 AMP CAPACITY • 1/8” SQUARE

Brush Assembly for 4 amp

10 AMP CAPACITY • 3/16” X 1/4” RECTANGULAR

Slip Ring brushes for 10 amp
Brush Assembly for 10 amp

25 AMP CAPACITY • 1/4” X 1/2” RECTANGULAR

Slip Ring brushes for 25 amp
25 AMP CAPACITY 1/4” X 1/2” RECTANGULAR

50 AMP CAPACITY • TWO EACH 1/4” X 1/2” RECTANGULAR

50 AMP CAPACITY TWO EACH 1/4” X 1/2” RECTANGULAR

Leaf Type Brushes

Leaf springs for Fabricast leaf type brushes are made of beryllium copper alloy #25. The leaf springs are heat treated and tin plated. The silver graphite brush contacts are soldered onto the leaf springs.

2 AMP CAPACITY • SINGLE BRUSH

BRUSH .040 WIDE • BRUSH MATERIAL – FAG 180 (80% AG – 20% C) • LEAF MATERIAL – BECU

2 AMP CAPACITY SINGLE BRUSH

5 AMP CAPACITY • DOUBLE BRUSH

BRUSH .040 WIDE • BRUSH MATERIAL – FAG 180 (80% AG – 20% C) • LEAF MATERIAL – BECU

BRUSH .040 WIDE BRUSH MATERIAL
5 AMP CAPACITY DOUBLE BRUSH

5 AMP CAPACITY • SINGLE BRUSH

BRUSH .090 WIDE • BRUSH MATERIAL – FAG 180 (80% AG – 20% C) • LEAF MATERIAL – BECU

5 AMP CAPACITY SINGLE BRUSH BRUSH .090 WIDE • BRUSH MATERIAL

5 AMP CAPACITY • SINGLE BRUSH

BRUSH .090 WIDE • BRUSH MATERIAL – FAG 180 (80% AG – 20% C) • LEAF MATERIAL – BECU

5 AMP CAPACITY SINGLE BRUSH BRUSH .090 WIDE • BRUSH MATERIAL

All leaf type brushes illustrated above are specified with FAG 180 brush contact material. 

Part number coding

Determination of Angle “X”:
Angle “X” will be supplied by our engineering department for all Fabricast slip ring replacement brushes. For other applications specify angle “X” so that in free state BeCu leaf spring (without brush contact material) would just touch ring surface. This method defines a good starting point for proper brush pressure in most applications. 

NOTE: Angle “x” does not apply to types 1799, 1120051, and 8115.

Contact us with your requirements to request a quote or discuss any questions with our engineering team.